Chapter 1: Why is the mortar falling out of my chimney stack, and does it all need redoing?
What we find
Mortar is the softer part of a brick wall by design. It is meant to give a little and to wear away before the brick does, so that repairs can be made to the joints rather than the bricks. On a chimney stack that wear is faster than anywhere else on the house. Rain hits all four faces, the top few courses dry out in wind and sun, and frost then pushes at any joint that has taken in water.
On a stack that has not been touched for a long time, the joints look recessed, sandy and dark. You can often scratch them out with a key. Fragments land on the roof slope below and wash into the gutter, which is often how the fault is first noticed. As the joints go, rain reaches the brick edges, and bricks that were fine start to break up at the corners. Many of the houses built around Basingstoke in the 1960s and 1970s have a single tall stack on the gable or ridge, built in a cement-rich mortar that is harder than the brick around it. That mortar tends to hold, while the brick face is lost in flakes, which is a different fault with a different repair.
What we fix
We start with a close look at the joints, then decide how much of the stack needs work. Where the mortar has failed across a face, we rake out each joint to a depth of about twice its width, brush out the dust and wet the brick, so the new mortar does not dry too fast and crack. Then we repoint, pressing the mortar in firmly and finishing it flush or lightly struck, to suit the brick and the age of the house.
The mix matters. A hard cement mortar on a soft old brick forces water out through the brick face, and the brick spalls: the face flakes off in thin plates. For older, softer brick we use a lime-based mix, and for modern hard brick a lighter cement mix with a plasticiser. Our short answer on lime or cement mortar for chimneys sets out the reasoning. Bricks that have lost their face are cut out and replaced with matching ones, tied into the courses around them.
Like-for-like repointing is repair, not a notifiable job, so no building control application is normally needed.
Before
After
